6S Series 21.6V/24.0V Lithium-ion Battery Protection PCB with Balance Function

SKU: FA2193-14
Compatible Battery

6S 21.6V lithium-ion

Full Charge Voltage

24.0V / 25.2V

Continuous Discharge Current

Variant dependent

Overcharge Protection Voltage

~4.25V – 4.3V per cell

Over-discharge Protection Voltage

~2.5V – 3.0V per cell

Balance Function

Yes

Connection Type

Solder pads (spot welding supported)

Module Dimensions

Compact PCB for 6S packs

The 6S Series 21.6V / 24.0V Lithium-Ion Battery Protection PCB with Balance Function is a high-performance BMS (Battery Management System) designed to protect 6-cell (6S) lithium-ion battery packs from overcharge, over-discharge, and overcurrent conditions. With a balance function and robust protection circuitry, this board is engineered for a wide range of applications including power tools, e-bikes, solar energy storage, and portable power systems where reliable battery safety is essential.

At the heart of the board is a BMS protection circuit that continuously monitors the voltage of each cell and the total pack current, disconnecting the load or charger if any parameter exceeds safe limits. This protects both the battery pack and your connected devices from damage, extending battery lifespan and ensuring safe operation.

The board provides three critical protection functions:

  • Overcharge protection — Disconnects the charger when any cell voltage reaches approximately 4.25V to 4.3V, preventing damage from excessive charging.

  • Over-discharge protection — Disconnects the load when any cell voltage drops to approximately 2.5V to 3.0V, preventing deep discharge that can permanently damage the battery.

  • Overcurrent protection — Disconnects the output when current exceeds safe limits, protecting against short circuits and excessive loads.

The 6S configuration means the board manages six cells in series, balancing the voltage across all six cells to ensure they charge and discharge evenly. This cell balancing function is critical for maintaining pack health and maximizing lifespan. Without proper balancing, one cell can become overcharged or over-discharged, leading to premature failure or safety hazards.

The 6S configuration provides a nominal voltage of 21.6V and a full charge voltage of 24.0V (or 25.2V depending on the specific cell chemistry), making it suitable for a wide range of applications that require higher voltage than 5S packs. This voltage range is ideal for power tools, e-bikes, solar storage systems, and high-power LED lighting.

The board features a solder pad design that supports both direct soldering and spot welding. The exposed pads allow you to solder wires directly to the board, while also being compatible with spot-welded nickel strips for professional battery pack assembly. The board includes B+, B-, BM1 through BM5 (mid-points), P+, and P- pads for battery and output connections.

The wide application range includes:

  • Power tools — High-current protection for drills, saws, and other tools

  • E-bikes — High-power protection for electric bicycles

  • Solar energy storage — Protect 6S battery packs in solar storage systems

  • Portable power stations — High-current protection for portable power

  • LED lighting — Reliable power for high-power LED lighting systems

  • Electric scooters — Safe power for personal mobility devices

Important Note: This BMS is designed for 6S (6-cell) 21.6V/24.0V lithium battery packs. For other configurations, a different protection board or BMS should be used. Always verify the voltage and current ratings match your application before installation. Ensure all wiring and connections are rated for the maximum current your application will draw.

Whether you are building a custom 6S battery pack for a power tool, assembling an e-bike battery, or adding safety protection to a solar storage system, the 6S Series 21.6V / 24.0V Lithium-Ion Battery Protection PCB provides a reliable solution. It is suitable for individual makers, engineers, and businesses purchasing in bulk for product development or industrial applications.


Features

  • 6S six-cell protection — Manages six cells in series with cell balancing

  • Balance function — Ensures even charge and discharge across all six cells

  • Comprehensive protection — Overcharge, over-discharge, and overcurrent protection

  • Wide voltage range — 21.6V nominal / 24.0V full charge

  • Solder pad design — Supports both direct soldering and spot welding

  • Compact PCB design — Sized for space-constrained battery packs

  • Wide application range — Power tools, e-bikes, solar storage, LED lighting

  • High-current capability — Available in various current ratings


Technical Specifications 

# Parameter Specification
1 Compatible Battery 6S 21.6V lithium-ion
2 Full Charge Voltage 24.0V / 25.2V
3 Continuous Discharge Current Variant dependent
4 Overcharge Protection Voltage ~4.25V – 4.3V per cell
5 Over-discharge Protection Voltage ~2.5V – 3.0V per cell
6 Balance Function Yes
7 Connection Type Solder pads (spot welding supported)
8 Module Dimensions Compact PCB for 6S packs

Usage

Getting Started

  1. Identify the battery pack terminals — Locate the positive (+), negative (-), and mid-point (BM1 through BM5) terminals of your 6S battery pack.

  2. Connect the battery — Solder or spot weld the B+ pad to the pack positive terminal, B- pad to the pack negative terminal, and BM1 through BM5 to the respective mid-points between the six cells.

  3. Connect the output — Solder your load or output wires to the P+ and P- pads on the protection board.

  4. Test the protection — Verify that the output voltage is present when the pack is within safe limits, and that the output disconnects when any cell voltage drops too low or rises too high.

  5. For high-current applications — Ensure all wiring and connections are rated for the maximum current your application will draw. Use appropriately sized wires and connectors.

Protection Thresholds (Typical)

Parameter Threshold Action
Overcharge ~4.25V – 4.3V per cell Disconnect charger
Over-discharge ~2.5V – 3.0V per cell Disconnect load
Overcurrent Variant dependent Disconnect output

Connection Points

Pad Function
B+ Battery pack positive terminal
B- Battery pack negative terminal
BM1 First mid-point between cells
BM2 Second mid-point between cells
BM3 Third mid-point between cells
BM4 Fourth mid-point between cells
BM5 Fifth mid-point between cells
P+ Protected output positive
P- Protected output negative

Typical Applications

  • Power tools — High-current protection for drills, saws, and other tools

  • E-bikes — High-power protection for electric bicycles

  • Solar energy storage — Protect 6S battery packs in solar storage systems

  • LED lighting — Reliable power for high-power LED lighting systems

  • Portable power stations — High-current protection for portable power

  • Electric scooters — Safe power for personal mobility devices

  • Educational projects — Teaching battery safety and protection principles

Notes for Business Buyers

  • 6S configuration — Provides 21.6V nominal / 24.0V full charge for higher-power applications.

  • Balance function included — Ensures even charge and discharge for longer pack life.

  • Flexible connection — Solder pad design supports both soldering and spot welding.

  • Suitable for bulk purchasing — Ideal for battery pack assemblers, power tool manufacturers, and e-bike manufacturers.

Q: What is the 6S 21.6V/24.0V Protection PCB used for?

It is a safety module that protects 6-cell lithium battery packs from overcharge, over-discharge, and overcurrent conditions, with a balance function for even charging.

Q: What batteries are compatible with this BMS?

It is designed for 6S (6-cell) 21.6V lithium-ion battery packs with a full charge voltage of 24.0V (or 25.2V depending on cell chemistry).

Q: What are the protection thresholds?

Overcharge protection activates at approximately 4.25V–4.3V per cell. Over-discharge protection activates at approximately 2.5V–3.0V per cell.

Q: What is the balance function?

The balance function monitors each cell during charging and bleeds off excess charge from cells that reach full voltage before others, ensuring all cells reach the same voltage.

Q: What is the difference between B+/-, BM1–BM5, and P+/-?

B+ and B- connect to the pack positive and negative terminals. BM1 through BM5 connect to the mid-points between the six cells. P+ and P- provide the protected output to your load or charger.

Q: Can I spot weld this BMS to the battery?

Yes. The board supports both direct soldering and spot welding. The exposed pads are compatible with spot-welded nickel strips.

Q: Can I use this BMS with a 5S or 7S battery pack?

No. This BMS is specifically designed for 6S (6-cell) 21.6V/24.0V battery packs. For other configurations, a different protection board or BMS is required.

Q: Does the BMS protect against short circuits?

Yes. The BMS includes overcurrent protection that disconnects the output if a short circuit or excessive current is detected.

Q: What is the continuous discharge current?

The continuous discharge current depends on the specific variant. Check the product specification for your version.

Q: Can I purchase in bulk for a product development project?

Yes. This BMS is suitable for both individual users and business purchasing, including battery pack assemblers, power tool manufacturers, and e-bike manufacturers.